Manufacturing High Performance Bonded Cord Strapping

 

 

 

 

 

 

 

How to make a tie-down for less than $2.00 using:

  • 1 - 1" Ratchet Buckle

  • 1 - 10' strip of Ty-Cord® 105

Strapping Tie Down Strap

Using Ty-Cord 105 -- Pull out and cut off the needed amount of Ty-Cord from the mobile cart.

Strapping Tie Down 1

The full break strength of Ty-Cord 105 is 4,000 lbs, so for this lighter weight tie-down, we want a total tie-down break strength of 900 lbs. Work load would be 1/3 of break strength. Split the Ty-Cord 105 in half.

Note: The full width of Ty-Cord can be used for a stronger tie-down and a wider footprint.

Strapping Tie Downs

Place one end through the back end of the 1" ratchet buckle.

Strapping Tie Down Strap

Split the Ty-Cord in half, about 5" - 6" into the strap.

Strapping Tie Down Tie

Wrap the split ends around the strap and tie 3 knots with the split ends.

Strapping Tie Down 1 Strapping Tie Down 2 Strapping Tie Down 3

The unique outer coating will lock together and not release.

Strapping Tie Down Pull

Then pull the knot tight, leaving 2" ends to tie.

Strapping Tie Down Unitizing

Wrap the strap around the lading.

Strapping Tie Down Ratchet

Thread the end of the strap through the ratchet buckle and torque ratchet until the strap is taught with the lading.

Strapping Tie Down Unitizing 2

The anti-skid outer coating of the strap will hold the lading.

Collage of Tie Down examples

Tie Down Example
Ty-Cord strap hardware

Side Hardware can be used
resusable tie down
Reusable tie-downs for trees and shrubs

Unitizing 500 feet

Unitizing 500 feet

Unitize 500' and reunitize after each shift

Unitizing Example 4
Tie Down Example Image
Strapping tie down release

When the Ty-Cord strap becomes too worn for use, pull the knots away from the buckle and replace with new Ty-Cord strapping.

TStrap Strength Test 1
½ band Ty-Cord 105
Break strength 900 lbs –
Work load 300 lbs

Tie Down Sand, image showing support       Tie Down Sand; before strapping      Tie Down Sand, closeup of example 

 

The Ty-Cord ratchet tie-down can hold 30 bags of sand with ease.

42 lbs X 30 = 1,200 lbs tensile strength

Strap Strength Test 2 

1 band Ty-Cord 105
 Break strength  1,500 lbs -
Work load 500 lbs

Unitizing for Boats, RV's & Motorcycles, example 1         Unitizing for Boats, RV's & Motorcycles, example 2
Unitizing for Boats, RV's and Motorcycles

 

 

 

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